
介绍
高效可靠的生产对世界各地的工业至关重要。计划外停机或意外质量缺陷会迅速将预期收益转化为巨大损失。由于感应加热技术准确、可控、快速且可重复,越来越多的行业选择感应加热而非其他加热工艺,如燃气等。此外,感应加热不会排放二氧化碳,并消除明火。
- 用于一般任务的移动式感应加热
- 特定任务的固定感应加热
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航空工业
<p>产品质量和工艺一致性显然对航空工业至关重要。这就是为什么精确、可重复和无接触感应加热成为飞机制造商、航空公司及其供应商的热门产品。</p><p></p>
典型应用
- 风扇叶片和壳体叶片的感应钎焊。
- 燃油系统各种部件的感应钎焊,例如燃油接头。
- 液压系统中各种元件的感应钎焊。
- 焊接修理的后期处理,如喷气式发动机外壳。
铁路
感应加热优异的精度、控制和效率使其成为铁路车辆和轨道制造和维护中关键任务的理想选择。
典型应用
- 锁环、滚珠轴承、刹车片中心毂、钢圈、轴上的车轮、乐泰连接件。
- 对钢轨进行预热。
- 钢轨和轮毂的淬火。
- 现场焊接钢轨。
石油和天然气。
ENRX(易孚迪)自20世纪90年代中期以来一直在助力石油和天然气服务公司。
典型应用
- 焊后热处理
- 焊前热处理
- 涂装前热处理
- 弯管
- 焊接
- 螺栓和螺母、蒸汽阀、轴承、轮毂、齿轮、链轮、叶轮、压缩机和挡圈的热装配件。
- 去除橡胶涂层和胶合部件
- 喷涂层硬化
- 矫直
造船
ENRX(易孚迪)提供感应加热设备,用于世界各地的造船厂,用于各种船舶的建造、维修和维护。
典型的应用
- 船甲板和船壁矫直
- 双船体梁的直焊
- 油漆和涂层的去除
- 铜部件的钎焊
- 大型齿轮、绞车和链条的淬火
- 轴的热处理
- 阀门焊接前的预热
金属和铸造
我们的第一个感应设备项目是为金属和铸造行业设计和制造的。在过去的五十年中,我们在为该行业开发节高效和经济的解决方案方面处于领先地位。
典型应用
- 钢坯和水平/垂直杆端部加热锻造
- 金属和玻璃的熔炼
- 钛和硅的等离子体加热
电线电缆
感应加热优异的精度、控制和效率使其成为电线电缆产品制造和加工过程中许多关键任务的理想选择。
典型应用
- 干燥后清洗或去除涂料中的水或溶剂
- 液体或粉末涂料的固化。提供优质的粘结强度和表面光洁度。
- 金属涂层的扩散用于挤出聚合物和金属涂层的预热。热处理包括:消除应力、回火、退火、光亮退火、淬火、铅淬火等。
- 热成型或锻造时的预热。特别是对规格金属的预热。
图片
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The coating removal system is a game-changer that facilitates removal of coatings from carbon steel, structural steel and other metal substrates.
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Induction coating removal outperforms traditional methods. No blast media. Safer, healthier working conditions. Easy clean-up of paint and coating debris. Up to 90% time-saving.
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ENRX has worked closely with customers across the globe to develop the coating removal system.
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The coating removal system is compact, light-weight and easy to move around worksites.
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Much easier clean-up. The coating material peels off in flakes rather tan being pulverised.
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Induction brazing steel support bars for sofas.
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Induction brazing of a microphone.
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Automated, high-output solutions for bar end and partial heating.
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An ENRX CHV vertical heater. Capable of heating any type of profile, including preformed components, the CHV supports manual and robot loading.
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A heated workpiece being ejected from a CBB horizontal heater. The CBB ejects parts in a single location – a major benefit for operators.
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Designing unique, customised bar end solutions is an ENRX strength. Our technical capabilities let us meet virtually any customer-specific requirements.
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ENRX bar end and partial heaters are field-proven systems used by many manufacturers around the world. Each system is backed by the resources and service capabilities of ENRX.
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A new 1.200 kilo-capacity single-axis tilting furnace being installed at a bearing manufacturer’s facility.
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An ENRX induction furnace at work. This graphite crucible contains molten brass.
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FIB is our range of single-axis tilting furnaces. The FIB coreless (shown here) features an innovative coil design that maximises efficiency.
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ENRX furnaces maximise productivity and product quality. For example, the dedicated crucibles in moving coil furnaces eliminate inter-alloy contamination.
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Induction melting is a process where metal is melted into liquid form in an induction furnace’s crucible. The molten metal is then poured from the crucible, usually into a cast.
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Induction heating is a smart and proven way of melting metal and glass.
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Induction heating is characterized by features that make it ideal for offshore-related tasks: flameless, precise, mobile and versatile.
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A Sinac being used to heat treat oil and gas pipelines
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Motor house: A semi-automated system with integrated conveyor belt for easy integration in p
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A proven solution in a tough environment. An ENRX PWHT unit in use on advanced, corrosion-resistant alloy pipe in the Sahara deset.
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Mobile Minac systems bring induction solutions to offshore platforms
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An operator replaces a bearing that has been heated with an ENRX mobile Minac system
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The “Safe Concordia” accommodation and support platform. A mobile ENRX Minac system was used to pre-heat the weld area during the welding of a patch onto a crane tower.
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An example of induction pre-heating: the pipe is being heated prior to receiving an anti-corrosive coating.
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An induction coil specially designed and built for offshore industry requirements. Once heated by the coil (in red) the pipe can receive an anti-corrosion covering.
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ENRX systems have been used for hot tap welding on the bed of the North Sea: Photo: Technip Norge AS.
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Specialist coils being tested for the Tampen subsea hot tapping procjet. Photo: Technip Norge AS
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An medium-frequency ENRX Sinac pre-heats seamless offshore pipe prior to coating.
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No dust, no fumes, no noise. An ENRX heater gets to grips with 170 mm anode stubs.
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Induction heating is increasingly used to remove the giant nuts and bolts in power stations’ turbines.
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ENRX designs and builds specialised systems for steel strip and wire and cable pre-heating.
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Minac units are frequently flown to oil platforms to perform repairs and maintenance.
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Shrink-fitting of main shaft bearings and sleeve rings.
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Shrink-fitting of rotor shaft and motor-housing
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Disassembling and shrink-fitting bearing and lock rings.
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Bearing rings can be heated in a completely uniform manner and removed while the shaft remains cold.
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The innovative ENRX shrink-fitting system can heat any size of motor housing for electrical motors and pumps.
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More and more automotive sub-contractors are opting for induction heating to shrink-fit gear wheels
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Induction heating used for changing the shafts of an old bridge
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Shrink fitting with flexible cable
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Disassembling and assembling of bearing rings at a railway repair shop.
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Manual solution for shrink-fitting of motor house
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Motor house: A fully automated system with robot handling.
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Motor house: A semi-automated system with manual loading and unloading.
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ENRX has delivered numerous solutions for shrink-fitting of stator housings.
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Induction heating is widely used to straighten ship decks and bulkheads.
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Induction straightening of heavy goods vehicles.
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An ENRX Terac system ensures failsafe operation—it makes it impossible to overheat magnetic steel.
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Terac works just as well on bulkheads and other vertical structures as it does on decks.
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For added ergonomic comfort, the handheld transformer can be attached to a balancer and suspended from a magnet or wire rope.
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Operators can work with Terac within a 45m radius of the base unit. An optional extension unit lengthens the work area to 60m radius.
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ENRX Terac systems are specially designed for ship straightening. Each Terac includes a frequency converter, cooling system, operator panel and deck-heating unit.
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Note the easy-to-use controls placed on the handle. It usually takes only a couple of hours to train an operator to use the Terac system.